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5 Best Chainsaw Files

Oregon 5/32
Oregon 5/32-Inch
5/32-inch file size
0.48 ounces
5.8 x 10.65 x 6.8 inches
Oregon 25894 5/32
Oregon 25894
Assembled 5/32"
3.47 ounces
3.5 x 11.95 x 1.4 inches
Stihl 7010 871 0398
Stihl 7010 871 0398
7 7/8 x 13/64"
3.52 ounces
7.3 x 1.5 x 0.2 inches
Oregon Sure Sharp
Oregon Sure Sharp
7/32-inch x 9.6-inch
12.2 ounces
10.5 x 2 x 1 inches
Notch 13/64”
Notch 13/64
13/64 in.
10 Ounces
9.75 x 1.25 x 1.25 inches

Choose the Best Chainsaw Files

Customer’s Choice: the Best Rated Chainsaw Files

10 users answered this survey. Please help us improve this review!

90% of users selected Oregon 5/32, 0% selected Oregon 25894 5/32, 10% selected Stihl 7010 871 0398 , 0% selected Oregon Sure Sharp and 0% selected Notch 13/64” . Every month we analyze your answers and change our rating.

A chainsaw file is a tool used in woodworking for cleaning and sharpening the teeth of a chain saw. Chainsaws, which cut trees or other types of materials that are too hard to be easily sliced by hand, have tiny teeth on their blades to increase cutting efficiency.A common problem with these tools is that they become dull over time due to wear and tear from use, weathering, and storage issues.

Using a good-quality chainsaw file can help you restore your chainsaw’s functionality when its blade becomes worn down or damaged. This technique should only be undertaken if you know what you’re doing though – if not done properly, it could result in further injury instead!

Chainsaws can be dangerous if they’re not used correctly. That is why it is so important that you find a good file set to use. It doesn’t matter how experienced of a user you are, every time your chain needs sharpening or adjusting it should be done by an expert because improper maintenance could lead to big problems.

So, if you are new to chainsaw files, you may not know what the best chainsaw files are. This guide will answer common questions with product reviews and useful tips about the best chainsaw files!

Oregon 5/32-Inch Professional Chainsaw Chain Sharpening Round Files – the Editor’s choice!

Keep your chainsaw in tip-top shape with these Oregon 5/32-inch round files. Durable and designed to fit both a standard file guide, as well as the SureSharp bar-mounted filing guide for convenience’s sake, this set is perfect to take anywhere you go.

There are 12 of them in total, so you know that they were made to last because quality matters!

Unlike traditional files, these offer superior teeth heights and designs to create an efficient sharpening experience for both home use at your desk or for professional service on site. These files fit any standard file guide while also looking good in your pack thanks to their sleek design.

Pros
  • A dozen of 4.0-mm files;
  • Consistent tooth height;
  • Double-cut design;
  • Premium quality;
Cons
  • Sometimes there are only 9 files in a pack;
  • Some files are not very sharp;

Sharpen your chain in minutes with these Oregon 5/32-Inch Professional Sharpening Files! These premium quality round files will make sure you haven’t missed a beat.


Oregon 25894 5/32-Inch Chainsaw Chain File – the best handle!

The Oregon 25894 5/32-Inch Chainsaw Chain File is a handy accessory! No matter the task, nothing makes an afternoon like shopping for your chain saw more enjoyable than getting to sharpen it. And now you don’t have to worry about ruining all of your blades by sharpening them incorrectly with one of those old manual files.

With this small but mighty chainsaw file guide, none of that will ever happen again!

This kit includes everything you need, including the round file and handle so it’s ready to use out of the box. The wood handle feels wonderfully rough.

The line guides make it easy to answer any of the tough cutting challenges in a snap.

Pros
  • 5/32 inches;
  • Comes with a comfortable handle;
  • Easy to align;
  • Includes one round file;
Cons
  • Won’t compatible with EGO chains;
  • Quickly wear out;

Don’t let your blade’s file go dull! Keep it sharpened with the Oregon 5/32-Inch Chainsaw Chain File. Plus, you get this top-notch desk toy and tool accessory for less than ten bucks.


Stihl 7010 871 0398 Replacement File For 3/8-inch Chains – the best for Stihl chainsaws!

You can’t just buy any replacement file when you have high-quality Stihl 3/8″ chainsaws. This is not your average hardware store file! Grab this OEM Stihl’s replacement file kit for some smooth filing that matches your Stihl standards. Keep your Stihl in prime condition with this quick and easy replacement file.

This is an authentic OEM part, made by Stihl, that’s easy to install. You won’t even know it was there – smooth filing can be yours once again with this handy little tool!

Pros
  • Genuine OEM Stihl part;
  • Replacement files are included;
  • Easy to install;
  • Smooth filing;
Cons
  • The file diameter is too large to fit a Stihl 2-in-1 sharpener;
  • Expensive;

Keep your Stihl chainsaw running smoothly when it starts to dull. They offer cutting and filing files of all shapes and sizes, so you’re always prepared for anything.


Oregon Sure Sharp Chainsaw Chain File – the best for accurate cuts!

Oregon Sure Sharp Chainsaw Chain File is the perfect tool for making sure you’re using a sharp chain during your cutting. You can save yourself time and ensure an accurate cut by swapping out your old worn-out chains once every 25 hours of use.

The Oregon file has been designed with wide teeth that necessitate less gripping as well as 2 5/32-inch depth, which results in faster grinding and maintenance of the chain.

The maximized surface area of this file allows for quick steel removal from dulled blades with protection from clogging. In order to prolong the life of your cutting power, keep it sharp!

Pros
  • Good for accurate cuts;
  • Easy to sharpen the chainsaw blade;
  • Prevents clogging;
  • Large size;
  • Durable;
Cons
  • Do not last too long;
  • Many Chinese rip-offs;

Constructed of high-strength steel for longevity, these Oregon files are perfect for any outdoor worker or do-it-yourself handyman who wants their work completed efficiently and correctly with minimal effort on their part!


Notch 13/64” Chainsaw Files – the best for different chainsaws!

Keep your chainsaw files in the best shape with soft, rounded Notch chainsaw files. These easy-to-grasp tools come in a handy reusable case and are color-coded for organization – never get confused about what size you need when there’s stacks of brightly colored tubes waiting to be opened.

They’re good value too. The pack also includes 12 more than enough for saw blade replacements.

Pros
  • 12 files in the pack;
  • Great price point;
  • Includes a reusable case;
  • Color-coded files for different sizes;
Cons
  • No ergonomic handle;
  • Some files are inconsistent;
  • Some files get dull fast;
These handy tools come in varying sizes, allowing you to reach your desired replacement quickly with just one file. Color-coded stickers easily separate differently sized files so that there’s no need to fumble through your toolbox looking for the right size!


The Buyer’s Guide

Main Features:

File Size

A standard file for your saw will usually be around 6 inches long and have one smooth side. Industrial grade files are typically eight or more inches with both sides being smooth. The longer file lets you cut deeper without having to remove it from the chain so often, which reduces downtime when working in tight spaces. Both styles of files work well; however, if you can only choose one then go with an 8-inch model, as they’re much easier to handle and store than their shorter counterparts.

Most chainsaw files are roughly the same size – usually around four to five inches in length. However, as with most power tools, there can still be a variation between brands and models. 

It is also worth noting that some chainsaw files are bigger or smaller than the standard size, so it’s best to check measurements before you make your purchase. If a file seems too large for one of your tools (for example, if you have an underpowered electric drill), or too small and uncomfortable in your hand, then consider another option instead.

Handle

The handle is one of the first things you should look for in a chainsaw file. A good quality, sturdy grip will help as it not only provides comfort but also makes it easier to work and control your filing process. There are three main types – wooden handles (both round-shaped or oval), plastic adjustable grips, and strap/rubberized ones that offer more support during long periods of use. 

Wooden handles tend to be preferred by professionals while those with smaller hands may prefer rubberized straps because they provide better grip than their metal counterparts which can become slippery when wet with oil or sweat from your hand.

A good chainsaw file should never be too long or short for your hands. The length of handles ranges between 11 and 14 inches with 13 being the most common. As a general rule, try to select one that is at least 12 inches in length as anything shorter than this may result in some wrist fatigue after extensive use.

Accessories

The most commonly used accessory is an extension, which allows for more reach and flexibility in your work. It attaches to either end of the file handle by tightening it into place on top of its head or between two teeth at the back part (handle) of the chain saw file. 

Another popular accessory includes a dust mask to keep from breathing large quantities of metal filings; however, they aren’t required if you’re wearing safety glasses during usage. If there’s any worry about getting debris lodged around where you’ve been filing then wear some form of ear protection as well because these tools make quite a racket while being utilized.

Chainsaw Gauge

A chainsaw file gauge is a small ruler that fits into the mouth of your file. It has measurements to make sure you are filing at exactly the right depth and angle for different-sized chain teeth. There’s not really any way around using one if you want to keep your saw in good condition, but first-time users could find it confusing or just too much trouble.

One of the first things you need to know is what chainsaw gauge your chain is currently running at. Chainsaws are sold with different sized gauges, so it’s important for you to get this information before buying a file or other accessory that your saw cannot use. 

To find out your chainsaw’s current gauge, measure across one tooth from tip-to-tip and then compare it against the chart below

  • 0 = .325 inches in thickness;
  • 30 = .404 inches in thickness;
  • 32 = .397 inches in thickness;
  • 40 = .437 inches in thickness;
  • 42 = .430 inches in thickness;

If your file doesn’t match with the gauge, you could cause damage to your chainsaw. Keep track of what size gauges you have used on different chain types so that if a problem arises later, you can quickly get back to using the right file.

Ergonomics

The best chainsaw files are those that follow safety standards and will not cause physical harm to the user. The most important criteria is a tool’s ergonomics, or how it feels in your hand while you’re using it. If something doesn’t feel right, or if there’s any pain associated with using the file for an extended amount of time, avoid purchasing this particular product.

The majority of good-quality files should feature adjustable-length handles so they can fit users of different sizes without causing discomfort during use. Furthermore, proper weight distribution into one end makes them easier to handle as well as reduces fatigue when held properly against the work surface for longer periods at a time.

Chainsaw File Types:

1) Round files

The round file is the most common type you’ll see used on chainsaws because it does such a great job getting into tight spaces that other styles cannot reach without taking apart your chainsaw or removing some parts. They also have very large teeth so they can cut through metal quickly. 

2) Flat files

There are flat files for when you need to remove material from one side only, like working with an exterior wall where you may be hung up on wiring or nails at times. These typically have wider sharpened edges than standard round ones which makes them well-suited for use as a rasping tool too if needed (as shown above). 

3) Triangle files

You’ll also see triangle files that are great for removing burrs on chains and cleaning up your bar, as well as aggressive triangular sharpened tooth designs that cut through metal like butter.

These have one flat side like traditional files but also taper at either end so that they’re thinner along their length instead of having just two different thicknesses (the base where the handle goes and then the cutting head). 

Triangle files can sharpen each individual tooth on your chain if necessary – but most people don’t need or use them often enough to justify owning one since other types of chainsaw files do such an efficient job. If you have a Stihl chainsaw, the “triple square” file is usually the best choice for your needs.

Designs

For most people who simply want to keep up on sharpening their own saws at home, there’s no need to worry about file type. Just know that you only need one, and it doesn’t make a difference which style of file is used for sharpening or reshaping your chain.

However, if you’re interested in replacing the damaged teeth on old chainsaws then there are 2 choices: 

  • single-cut files are used when cutting new slots into an existing flat-topped tooth; 
  • double-cut files work by removing metal from both sides of the top of each tooth at once as they push up material from underneath making them ideal for filing down worn teeth with concave tops;

It’s important not to use single-cut files after using double cuts because they will leave ridges along the bottom edges due to their shape and will break more easily than before.

Chainsaw File Care: 

  • When you’re done using a chain, it’s important to be able to store it properly so that it doesn’t get dull in storage or rust when exposed to water (especially if the metal has already been treated before).  It’s also important to store a chain properly so that it doesn’t damage your tools or get lost;
  • For chains that are stored for long periods of time, it’s best to lightly coat the chain in a lubricant. Lubricating your chainsaw file will also help you easily sharpen the blade when it comes time to use it again. The thicker and more durable oils like WD40 work well if you’re going to be storing your files outside or in an environment where they may get wet;
  • If you plan on just keeping them inside though, mineral oil is safer as a storage option because it won’t evaporate quickly unlike water-based products (which can leave rust stains). You should always clean off any excess product from tools before putting them away too so that they don’t damage other surfaces while being kept together with metal parts;
  • For chains that you use regularly, it’s best to store them in a cool and dry place out of the reach of children or pets. The garage is an ideal location for tools like these because they’re usually exposed to both heat and moisture from weather changes during certain seasons.  You may also choose to put your saws into a container with some kind of blade protection so that they don’t accidentally cut something when moving around inside storage spaces where other items could be unstable due to weight differences;
  • For both types of chains, it’s important to regularly clean and lubricate them so that they don’t get damaged from exposure. You should also have a designated place where you keep your tools when they’re not in use (like an old toolbox or bucket) instead of leaving them around on the floor with other items;

FAQ

How often should I change my chainsaw chain?

This will vary depending on the amount of use and type of wood you are cutting, but it is usually recommended that chains be replaced at least once a year. You can prolong this by using sharpening files to file down burrs or chips from your chain after every use.

Are Stihl chainsaw files good?

Stihl files are generally considered the best in quality and durability, but there is no assurance that you will have a good experience with them since they do not sell directly to consumers. Stihl’s professional files are more expensive than the other brand options, but they will last longer and produce a better cut.

What size file do you use on a Stihl chainsaw?

The best chainsaw files are three-sided, round metal or carbide tips. The file should be as long as the bar of your saw and about an inch wide. If you’re cutting a new chain for your Stihl chainsaw, it’s important to use the right size file on each tooth.  The best file to use is the one that matches your chain. 

Most Stihl chains come with a standard .325-inch gauge, which means you should use a three-sided round metal or carbide tip file that’s about .0135 inches thick. This size is for professional sawyers and will likely be too large for an occasional user who isn’t cutting through heavy brush on a regular basis but it can also work if you’re in need of very fine adjustments – especially when filing down sharp edges on bar tips.

What size file do you need for your chainsaw chain?

A number of different factors contribute to your choice in file size. The first is the type of chainsaw you have, and your experience with it. A smaller chain requires more frequent filing than a larger one so if this isn’t something you plan on doing often or don’t know much about, you may want to consider starting out with a small saw instead. 

Another factor would be how thick your chain is – thicker chains require longer files for proper sharpening which means they need less work overall since they stay sharper for longer periods between filings. 

If you do opt for the thinner model however, make sure you keep up with maintenance because these blades will wear down faster due to their thickness (and cost you more in the end). Lastly, you will need to know what kind of material is used for the blade itself because each type requires a certain style of file. If your blades are made from high carbon steel (high-speed steel or tungsten), diamond files will be best suited for sharpening them and vice versa with alloy steel chains.

In general, most people prefer to use medium sized files that have both coarse teeth on one side and fine teeth on another as this allows them to work twice as fast when it comes time to sharpen their saws.

How many times can you grind a chainsaw chain?

Here is what you should do: 

  • A chainsaw chain can be ground up to three times before it needs to be replaced;
  • When the gap between each tooth becomes too wide, a new file will need to be used on your saw;
  • After three times, the teeth will no longer be sharp enough to cut through wood;

What is the difference between a .325 and 3/4 chain?

The difference between the two chains is that one has a larger gauge, or size. The .325 chain measures 0.025 inches in thickness while the ¾-inch chain measures about 0.083 inches thick (or almost three times as thick). 

A thicker blade will increase both your cutting speed and power output when you use it with a well-made file guide to maintain proper depth of cut across all surfaces of your saw’s bar teeth, scabbard-grinding wheels for sharpening purposes, and other replacement parts like carbide tipped chisels used on smaller blades made by company such as Husqvarna.

Why does your chainsaw get dull so fast?

This is a common problem and the first thing you need to do is make sure that your chain has proper tension. This can prevent unnecessary damage or mishaps like slipping of the chainsaw bar. If your saw’s engine speed doesn’t match up with its cutting load, it will result in excessive heat buildup which leads to dulling quickly. 

The main reason for such an issue could be due to incorrect use: if you are operating your unit on forward motion only (as opposed to both horizontal and vertical), this may cause excess heating as well since there isn’t enough cooling time between cuts. Always lubricate before every usage by applying slight pressure at all sides for no less than five seconds – check out our guide here about how much oil you should put into a chainsaw.

Is it worth sharpening a chainsaw chain?

No matter how new your chainsaw file is, it will inevitably become dull. If you don’t have the correct tools to sharpen a chainsaw blade yourself or take it in for maintenance, then yes – sharpening your own is worth investing time and money into learning how to do it properly.

Why does chainsaw cut in a curve?

When it comes to chainsaws, they are generally curved in order to allow them to have an ergonomic handle so users don’t need as much effort when using them. You will also notice that the cut actually makes a curve because you are working around curves rather than trying to saw directly through them like you would if your cuts were straight lines. If there was no curve at all then it could lead to unnecessary wear on both your hands and the chain itself wouldn’t make contact with the material in a straight line.

Is it better to use a chainsaw file or Dremel tool?

The best way to answer this question would be to consider what your needs are. If you have something that is more delicate and intricate needing some precise filing, then perhaps using a Dremel tool would work out for you as they can provide far more control than just about any other type of power saw on the market today. 

However, if you need something big enough for bigger projects, then finding an actual chainsaw might be worth considering because even though there is very little precision involved in their design it’s still effective at its job so long as it has good quality blades installed within them which should always be checked regularly.

Useful Video: Lightest Chainsaw Bar – Chasing The Best Chainsaw Bar

Final thoughts 

So, you may be wondering what the best chainsaw files are and if they will work with your specific needs. We hope this guide has helped answer some of those questions! Hopefully, it’s also given you a few tips about how to get started using them that you might not have known before reading this post.